Home
First Flight!
First Flight P.2
Specs
The Tools
The Shop
Finish Kit Arrives!
Avionics
Panel Page 1
Panel Page 2
Wiring
Wings
Wings P.2
Canopy P.1
Canopy P.2
Controls
Pitot/Static
Interior
Engine P.1
Engine P.2
Engine P.3
Cowl p.1
Cowl p.2
Vents
Empennage
Rudder
Gear
Top Skins
Paint
Copperstate P.2
Copperstate '99
Fuse Stand
Flap Switch
Links

~Engine~


Here is my Engine.  It is a Lycoming 0-360-A2A.  It will produce 180 horsepower at full power and sea level. 
I purchased it from Aero Sport Power in Canada.  Bart Lalonde really does some fantastic work! You can reach Bart at: 800-667-0522.  He has done many engines for RV builders on the RV-List.

The spin-on oil filter you see at the rear of the engine will be replaced with an adapter to send hoses to a remotely mounted oil filter.


engine.jpg (34689 bytes)

 

 

mount.JPG (35962 bytes)


Working on installing the engine mount.  The kit comes with 1/4" holes drilled at the mounting points.  These holes do not simply fall in the center of the 3/8" holes on the mount.  Some are offset.  Here is how I solved the problem.  I found two holes that were close to the center of the mounting holes on the mount.  I then got a  brass bushing that has a 3/8" OD and a 1/4" ID.  This allowed the 1/4" in bolts to be in the center of the mounting holes, and then you can bolt it to the firewall.  Now that you have two holes mounted, you can use the mount as a guide to drill out the other off-center holes.  If this does not make sense, email me, and I can explain further.

 

 

engine2.jpg (32664 bytes)




It's time!  I finally get to take this thing out of the box after almost a  year of it sitting there!  What a beautiful site....a zero time Bart Lalonde  180 HP 0-360 A2A engine showing off it's potential energy by hovering in the garage.  Just don't pay attention to the chain...it takes away from the effect!


 

 

 

engine4.jpg (30204 bytes)




Only fellow RV builder and RV-Lister Larry Olson would understand what a momentous occaision this was.  He drove 50 miles just to help me hang this.  Not to mention, brought my new steel wing jig and engine hoist in his truck!  Also seen doing the lifting, well assisting the hoist with the lifting, is Kevin H...he is THINKING about an RV.  I think this might have helped him along in his decision making!

 

 

 

 

engine5.jpg (32191 bytes)

 

Working on the Vetterman exhaust.  This exhaust fit perfectly right out of the box.  The support brackets were a little tricky, but the whole process took me all of 2 hours.

 

 

 

 

 


baffle1.jpg (25927 bytes)




Oh yes...time for those damn engine baffles.   I am not going to sugar coat anything..just believe me, it is not one of the most rewarding parts of the airplane to construct.  Here the right side is being assembled and stiffened with angles.
 

 

 

 

baffle2.jpg (21088 bytes)





This is the right side floor.  The floors were the hardest part yet on the baffles.  It takes many hours of cutting, bending, fitting, cut fingers and knuckles, etc to make them fit your cowl.  The baffle kit is not really a kit, just a guidline.  I guess it is kind of worth it, since it probably saved a couple of days of fabrication of the parts, but they don't fit that well.  Ok, I feel better now that you hear my frustrations!    Thanks for listening.

 

 

 

 

baffle5.jpg (13722 bytes)No this is not a builder fabricated instrument of death, it is my solution to the cracking baffle problem that is caused from a heavy oil cooler mounted on the back of the baffles.   The problem is, there is just not enough support to stop vibrations.  There is a piece of angle that is added to the side which helps, but I feel this needs to be added as well for insurance purposes.

 

 

 

baffle6.jpg (32211 bytes)

 

Here it is installed.  Now you can not jiggle the back of the baffle.  It is bolted directly to the back of the engine, so that it has an isolation point that is not part of the baffles.  It works really well in  my prelimary flutter tests.   Time will tell when I fly this thing tomorrow.  (Just kidding, I wish I was flying tomorrow)


 

 

Forward to Engine P.2.